Home / Equipment & engineering / Multi-sided pole production lines
Equipment · For manufacturers
Pole Production Lines turnkey equipment for plants
We design plants and production areas for round and multi-sided steel poles: from the manufacturing technology for bent multi-sided shafts to supply, installation and commissioning of the equipment.
What a line consists of
We select the line composition to suit your products and capacity. The equipment is made to order.
Trapezoid cutting line
Cutting flat trapezoid blanks from coil for the subsequent bending of poles.
Hydraulic press
Step-by-step bending of trapezoids, forming tapered and pyramidal poles.
Welding machines
Automatic single-seam and double-seam machines for poles made of one or two blanks; welding machines for large-diameter poles.
Plasma cutting robot
Cutting holes, hatches and other openings in the poles.
Advantages of our pole production lines
Tailored to your products
The plant’s technological capabilities match the type of poles you plan to make.
Full cycle
Process design, supply, installation and commissioning.
Production automation
Roller conveyors and accumulation tables keep the process continuous and pass the blanks on automatically.
Our own experience
Experience in developing structures on bent multi-sided shafts and our own pole production.
Round and multi-sided poles
The line suits round and multi-sided steel poles for lighting, telecom and power lines.
Staff training
Training of the operating staff is part of the supply.
Full cycle
Process design, installation and commissioning
Multi-sided pole production line
Multi-sided pole production lines: technical specifications
Products the plants are designed for
- lighting systems for city roads, highways, stadiums, airports, ports and container terminals
- fixed and mobile telephone lines
- main distribution lines of low, medium and high voltage
Equipment in the process chain
- a machine for cutting trapezoid blanks from coiled sheet metal
- automatic plasma cutting unit
- hydraulic sheet bending press with automated blank feeding
- single-seam and double-seam automatic welding machines
- a robot with a plasma torch for holes and hatches
- a system of roller conveyors and accumulation tables
- an automatic system for marking and positioning trapezoids during bending
Welding machines
An automatic welding machine for poles with a diameter of 60 to 650 mm with one longitudinal seam; machines for larger diameters are also available.
Why we design lines from our own production experience
POLYGONAL manufactures multi-sided poles itself, so we know the line technology from production practice. We offer the same technology to you.
What determines the price of a line
The price depends on the list of products (diameters, length, sheet thickness), the required annual output, the level of automation, the available floor area and the line configuration.
How to order a line or a workshop
- Send the list of products, the required output and floor area data.
- We develop the process and equipment list and estimate the price and lead time.
- Supply, installation, start-up and staff training are under the contract.
Workshop and utilities: what to plan for in advance
The workshop area depends on the composition of the line, so we do not give figures without a calculation. The length of the workshop is set by the longest pole section plus space for buffering and storage: in the lines we offer, the blanks are 4000 to 16000 mm long. According to the equipment documentation, you need a three-phase 380 V, 50 Hz supply and compressed air, and the marking stage is designed for sheet weighing up to 2400 kg: heavier sheet is moved by the workshop crane. More in How to Launch Multi-sided Pole Production.
Articles about multi-sided pole production lines
Trapezoid Cutting Line and Blank Positioning
How blanks for multi-sided poles are prepared: cutting coil steel into trapezoids, slitting coils and automatic positioning and marking before bending.
Welding Lines for Multi-sided Poles
Welding equipment for pole production lines: what it welds, the diameters and thicknesses it covers, and how the accumulation conveyor system works.
Seamless Pole Line and Robotic Cell
For pole manufacturers we offer two systems: a line that hot-rolls seamless tapered poles from standard pipes, and a robotic cell that finishes multi-sided poles.
How to Launch Multi-sided Pole Production: Equipment, Workshop, Staff
What it takes to launch multi-sided pole production: products, line composition, workshop, staff, start-up stages and cost drivers. For investors and producers who are expanding.
Pole production lines: frequently asked questions
What is included in the supply?
Process design, equipment supply, installation and commissioning, and training of the operating staff.
What poles is the line suitable for?
Round and multi-sided steel poles for lighting, telecom and power lines.
What do I need to send for a proposal?
A list of products (diameters, length, sheet thickness), the required annual output and the available floor space. Leave blank whatever you do not know and we will clarify.
Multi-sided pole production lines: related solutions
Presses
Production equipment: cutting and welding lines, presses.
Hot-dip galvanising line
Production equipment: cutting and welding lines, presses.
Turnkey factory engineering
Design and start-up of workshops and plants on a turnkey basis.
Road barrier manufacturing equipment
Production equipment: cutting and welding lines, presses.
Sheet metal bending
Sheet metal bending on a heavy press.
Street lighting columns
In-house production of multi-sided poles and masts.
Planning to make multi-sided poles?
Send us the list of products and the required output. We will prepare a line proposal.